Solution Description

three.0v 10mm low sound large ratio Small Reducer gearbox

 

Solution Description

Design: ZWBPD571571-546

  • Rated Voltage: 3.0V
  • No Load Speed: 30 rpm
  • No Load Current: 80 mA
  • Rated Load Speed: 27 rpm
  • Rated Load Current: 220 mA
  • Rated Load Torque: 346 gf.cm
  • Rated Torque of Gear Box: 1300 gf.cm
  • Quick Torque of Gear Box: 4000 gf.cm
  • General Length L: 34 mm
  • Equipment Box Size L1: 19 mm

Product Application Parameters Rated Torque of Equipment Box Instant Torque of Equipment Box Gear Ratio Gear Box Size
L1
Rated At No Load At Rated Load Overall Duration
L
Voltage Pace Recent Speed Existing Torque
VDC rpm mA rpm mA gf.cm mN.m mm gf.cm gf.cm mm
ZWBPD571571-28 three. 617 70 518 215 36 3.five 27.eight 1300 4000 28 12.8
ZWBPD571571-forty six 3. 375 80 315 215 39 3.eight 30.nine 1300 4000 forty six 15.nine
ZWBPD571571-69 3. 250 eighty 210 215 58 5.seven 1300 4000 sixty nine
ZWBPD571571-102 3. 169 80 142 215 86 eight.4 1300 4000 102
ZWBPD571571-151 three. 114 80 96 215 127 12.5 1300 4000 151
ZWBPD571571-168 three. 98 80 86 220 106 ten.four 34 1300 4000 168 19
ZWBPD571571-249 three. 66 eighty 58 220 158 15 1300 4000 249
ZWBPD571571-368 three. 45 80 39 220 233 23 1300 4000 368
ZWBPD571571-546 three. thirty eighty 27 220 346 34 1300 4000 546
ZWBPD571571-809 3. twenty eighty 18 220 512 fifty 1300 4000 809

over specs just for reference and customizable in accordance to specifications.

You should enable us know your demands and we will give you with micro transmission answers.

Detailed Photographs

Second Drawing

 

Merchandise specifics demonstrate

Software

Smart wearable devices   watch,VR,AR,XR and and so forth.
Home software kitchen area appliances, stitching devices, corn popper, vacuum cleaner, backyard device, sanitary ware, window curtain, smart closestool, sweeping robotic, energy seat, standing desk, electric powered couch, Television set, laptop, treadmill, spyhole, cooker hood, electrical drawer, electric mosquito web, smart cabinet, clever wardrobe, automatic soap dispenser, UV baby bottle sterilizer, lifting hot pot cookware, dishwasher, washing equipment, foodstuff breaking equipment, dryer, air conditioning, dustbin, espresso device, whisk,wise lock,bread maker,Window cleansing robotic and etc.
communication products 5G foundation station,online video meeting,cell telephone and etc.
Office automation equipments   scanners, printers, multifunction machines duplicate machines, fax (FAX paper cutter), laptop peripheral, lender machine,  screen, lifting socket,  display,notebook Computer and and many others.
Automotive products  conditioning damper actuator, auto DVD,door lock actuator, retractable rearview mirror, meters, optic axis management unit, head light-weight beam degree adjuster, car drinking water pump, automobile antenna, lumbar support, EPB, automobile tail gate electrical putter, HUD, head-up show, vehicle sunroof, EPS, AGS, car window, head restraint, E-booster, auto seat, car charging station and and so on.
Toys and models  radio management product, computerized cruise manage, ride-on toy, academic robot, programming robot, healthcare robot, computerized feeder, intelligent developing blocks, escort robotic and and many others.
Health care equipments  blood force meter, breath device, health care cleaning pump, medical bed, blood pressure monitors, health-related ventilator, surgical staplers, infusion pump, dental instrument, self-clotting cutter, wound cleaning pump for orthopedic surgical procedure,digital cigarette, eyebrow pencil,fascia gun, , surgical robot,laboratory automation and and so forth.
Industrials   flow manage valves, seismic screening,automatic reclosing,Agricultural unmanned aerial automobile,automatic feeder ,intelligent express cabinet and and so on.
Electric electricity tools  electric powered drill, screwdriver,garden instrument and and so forth.
Precision instruments  optics devices,automatic vending equipment, wire-stripping equipment and and so forth.
Individual care tooth brush, hair clipper, electrical shaver, massager, vibrator, hair dryer, rubdown equipment, scissor hair equipment, foot grinder,anti-myopia pen, facial elegance products, hair curler,Electric powered threading knife,Electrical power Ideal PORE, Puff device,eyebrow tweezers and and so on.
Consumer electronics camera, cellular phone,digital digicam, automated retracting system,camcorder,  kinescope DVD,headphone stereo, cassette tape recorder, bluetooth earbud charging situation, turntable, pill,UAV(unmanned aerial vehicle),surveillance camera,PTZ camera, rotating sensible speaker and and so forth.
robots academic robot, programming robotic, medical robot, escort robotic and and so on.

Company Profile

HangZhou CZPT Machinery & Electronics Co., Ltd was proven in 2001,We offer the overall push solution for consumers from design, tooling fabrication, elements producing and assembly. 

Workshop


Testing Products

1) Competitive Benefits

  • 1) Aggressive Positive aspects
    19+yr knowledge in manufacturing motor gearbox
    We give technical assistance from r&d, prototype, screening, assembly and serial creation , ODM &OEM
    Aggressive Cost
    Solution Efficiency: Lower sound, High performance, Extended lifespan
    Prompt Shipping and delivery: fifteen doing work days right after payment
    Modest Orders Accepted

 2) Main Products

  • Precision reduction gearbox and its diameter:3.4mm-38mm,voltage:1.5-24V,power: .01-40W,output speed:5-2000rpm and output torque:1. gf.cm -50kgf.cm,

  • Tailored worm and gear transmission machinery
  • Specific electromechanical movement module
  • Exact part and assembly of plastic and metal powder injection.

 

Our Solutions

  • ODM & OEM
  • Gearbox layout and improvement
  • Related technologies assistance
  • Micro generate gearbox custom made resolution

Packaging & Shipping

one) Packing Specifics

packed in nylon to start with, then carton, and then bolstered with picket situation for outer packing.
Or in accordance to client’s need.

2) Shipping Details

samples will be delivered inside of ten days
batch purchase leading time in accordance to the real predicament.

 

Certifications

Certifications

We Have handed to maintain ISO9001:2015(CN11/3571),ISO14001:2004(U006616E0153R3M), ISO13485:2016(CN18/42018) and IATF16949:2016(CN11/3571.01).

and a lot more…

 

FAQ

FAQ

1. Can you make the gearbox with personalized requirements?
Indeed. We have design and style and improvement group, also a great expression of engineers, each of them have
several work several years experience.

two.Do you offer the samples?
Indeed. Our company can provide the samples to you, and the shipping time is about 5-15days according to the specification of gearbox you require.

3.What is your MOQ?
Our MOQ is 2000pcs. But at the starting of our enterprise, we acknowledge modest buy.

4. Do you have the item in stock?
I am sorry we donot have the product in inventory, All products are manufactured with orders.

five. Do you give technology assistance?
Sure. Our organization have design and growth crew, we can offer engineering assistance if you
require.

six.How to ship to us?
We will ship the products to you in accordance to the DHL or UPS or FEDEX etc account you offer. 

seven.How to pay the income?
We accept T/T in advance. Also we have various bank account for receiving funds, like US dollors or RMB etc.

8. How can I know the solution is ideal for me?
Frist, you require to provide us the far more details data about the solution. We will recommend the product to you according to your prerequisite of specification. Following you confirm, we will get ready the samples to you. also we will offer you some very good advances according to your solution use.

nine. Can I occur to your business to go to?
Of course, you can appear to our organization to check out at whenever, and welcome to pay a visit to our business.

ten. How do get in touch with us ?
 Please send an inquiry

US $5.5-8
/ Piece
|
1,000 Pieces

(Min. Order)

###

Application: Car, Sweeping Robot Motor
Function: Change Drive Torque, Speed Reduction
Layout: Cycloidal
Hardness: Hardened Tooth Surface
Installation: Customize
Step: Customize

###

Customization:

###

Model Application Parameters Rated Torque of Gear Box Instant Torque of Gear Box Gear Ratio Gear Box Length
L1
Rated At No Load At Rated Load Overall Length
L
Voltage Speed Current Speed Current Torque
VDC rpm mA rpm mA gf.cm mN.m mm gf.cm gf.cm mm
ZWBPD010010-28 3.0 617 70 518 215 36 3.5 27.8 1300 4000 28 12.8
ZWBPD010010-46 3.0 375 80 315 215 39 3.8 30.9 1300 4000 46 15.9
ZWBPD010010-69 3.0 250 80 210 215 58 5.7 1300 4000 69
ZWBPD010010-102 3.0 169 80 142 215 86 8.4 1300 4000 102
ZWBPD010010-151 3.0 114 80 96 215 127 12.5 1300 4000 151
ZWBPD010010-168 3.0 98 80 86 220 106 10.4 34 1300 4000 168 19
ZWBPD010010-249 3.0 66 80 58 220 158 15 1300 4000 249
ZWBPD010010-368 3.0 45 80 39 220 233 23 1300 4000 368
ZWBPD010010-546 3.0 30 80 27 220 346 34 1300 4000 546
ZWBPD010010-809 3.0 20 80 18 220 512 50 1300 4000 809

###

Smart wearable devices   watch,VR,AR,XR and etc.
Household application kitchen appliances, sewing machines, corn popper, vacuum cleaner, garden tool, sanitary ware, window curtain, intelligent closestool, sweeping robot, power seat, standing desk, electric sofa, TV, computer, treadmill, spyhole, cooker hood, electric drawer, electric mosquito net, intelligent cupboard, intelligent wardrobe, automatic soap dispenser, UV baby bottle sterilizer, lifting hot pot cookware, dishwasher, washing machine, food breaking machine, dryer, air conditioning, dustbin, coffee machine, whisk,smart lock,bread maker,Window cleaning robot and etc.
communication equipment 5G base station,video conference,mobile phone and etc.
Office automation equipments   scanners, printers, multifunction machines copy machines, fax (FAX paper cutter), computer peripheral, bank machine,  screen, lifting socket,  display,notebook PC and etc.
Automotive products  conditioning damper actuator, car DVD,door lock actuator, retractable rearview mirror, meters, optic axis control device, head light beam level adjuster, car water pump, car antenna, lumbar support, EPB, car tail gate electric putter, HUD, head-up display, vehicle sunroof, EPS, AGS, car window, head restraint, E-booster, car seat, vehicle charging station and etc.
Toys and models  radio control model, automatic cruise control, ride-on toy, educational robot, programming robot, medical robot, automatic feeder, intelligent building blocks, escort robot and etc.
Medical equipments  blood pressure meter, breath machine, medical cleaning pump, medical bed, blood pressure monitors, medical ventilator, surgical staplers, infusion pump, dental instrument, self-clotting cutter, wound cleaning pump for orthopedic surgery,electronic cigarette, eyebrow pencil,fascia gun, , surgical robot,laboratory automation and etc.
Industrials   flow control valves, seismic testing,automatic reclosing,Agricultural unmanned aerial vehicle,automatic feeder ,intelligent express cabinet and etc.
Electric power tools  electric drill, screwdriver,garden tool and etc.
Precision instruments  optics instruments,automatic vending machine, wire-stripping machine and etc.
Personal care tooth brush, hair clipper, electric shaver, massager, vibrator, hair dryer, rubdown machine, scissor hair machine, foot grinder,anti-myopia pen, facial beauty equipment, hair curler,Electric threading knife,POWER PERFECT PORE, Puff machine,eyebrow tweezers and etc.
Consumer electronics camera, mobile phone,digital camera, automatic retracting device,camcorder,  kinescope DVD,headphone stereo, cassette tape recorder, bluetooth earbud charging case, turntable, tablet,UAV(unmanned aerial vehicle),surveillance camera,PTZ camera, rotating smart speaker and etc.
robots educational robot, programming robot, medical robot, escort robot and etc.
US $5.5-8
/ Piece
|
1,000 Pieces

(Min. Order)

###

Application: Car, Sweeping Robot Motor
Function: Change Drive Torque, Speed Reduction
Layout: Cycloidal
Hardness: Hardened Tooth Surface
Installation: Customize
Step: Customize

###

Customization:

###

Model Application Parameters Rated Torque of Gear Box Instant Torque of Gear Box Gear Ratio Gear Box Length
L1
Rated At No Load At Rated Load Overall Length
L
Voltage Speed Current Speed Current Torque
VDC rpm mA rpm mA gf.cm mN.m mm gf.cm gf.cm mm
ZWBPD010010-28 3.0 617 70 518 215 36 3.5 27.8 1300 4000 28 12.8
ZWBPD010010-46 3.0 375 80 315 215 39 3.8 30.9 1300 4000 46 15.9
ZWBPD010010-69 3.0 250 80 210 215 58 5.7 1300 4000 69
ZWBPD010010-102 3.0 169 80 142 215 86 8.4 1300 4000 102
ZWBPD010010-151 3.0 114 80 96 215 127 12.5 1300 4000 151
ZWBPD010010-168 3.0 98 80 86 220 106 10.4 34 1300 4000 168 19
ZWBPD010010-249 3.0 66 80 58 220 158 15 1300 4000 249
ZWBPD010010-368 3.0 45 80 39 220 233 23 1300 4000 368
ZWBPD010010-546 3.0 30 80 27 220 346 34 1300 4000 546
ZWBPD010010-809 3.0 20 80 18 220 512 50 1300 4000 809

###

Smart wearable devices   watch,VR,AR,XR and etc.
Household application kitchen appliances, sewing machines, corn popper, vacuum cleaner, garden tool, sanitary ware, window curtain, intelligent closestool, sweeping robot, power seat, standing desk, electric sofa, TV, computer, treadmill, spyhole, cooker hood, electric drawer, electric mosquito net, intelligent cupboard, intelligent wardrobe, automatic soap dispenser, UV baby bottle sterilizer, lifting hot pot cookware, dishwasher, washing machine, food breaking machine, dryer, air conditioning, dustbin, coffee machine, whisk,smart lock,bread maker,Window cleaning robot and etc.
communication equipment 5G base station,video conference,mobile phone and etc.
Office automation equipments   scanners, printers, multifunction machines copy machines, fax (FAX paper cutter), computer peripheral, bank machine,  screen, lifting socket,  display,notebook PC and etc.
Automotive products  conditioning damper actuator, car DVD,door lock actuator, retractable rearview mirror, meters, optic axis control device, head light beam level adjuster, car water pump, car antenna, lumbar support, EPB, car tail gate electric putter, HUD, head-up display, vehicle sunroof, EPS, AGS, car window, head restraint, E-booster, car seat, vehicle charging station and etc.
Toys and models  radio control model, automatic cruise control, ride-on toy, educational robot, programming robot, medical robot, automatic feeder, intelligent building blocks, escort robot and etc.
Medical equipments  blood pressure meter, breath machine, medical cleaning pump, medical bed, blood pressure monitors, medical ventilator, surgical staplers, infusion pump, dental instrument, self-clotting cutter, wound cleaning pump for orthopedic surgery,electronic cigarette, eyebrow pencil,fascia gun, , surgical robot,laboratory automation and etc.
Industrials   flow control valves, seismic testing,automatic reclosing,Agricultural unmanned aerial vehicle,automatic feeder ,intelligent express cabinet and etc.
Electric power tools  electric drill, screwdriver,garden tool and etc.
Precision instruments  optics instruments,automatic vending machine, wire-stripping machine and etc.
Personal care tooth brush, hair clipper, electric shaver, massager, vibrator, hair dryer, rubdown machine, scissor hair machine, foot grinder,anti-myopia pen, facial beauty equipment, hair curler,Electric threading knife,POWER PERFECT PORE, Puff machine,eyebrow tweezers and etc.
Consumer electronics camera, mobile phone,digital camera, automatic retracting device,camcorder,  kinescope DVD,headphone stereo, cassette tape recorder, bluetooth earbud charging case, turntable, tablet,UAV(unmanned aerial vehicle),surveillance camera,PTZ camera, rotating smart speaker and etc.
robots educational robot, programming robot, medical robot, escort robot and etc.

The Basics of a Cyclone Gearbox

Besides being compact, cycloidal speed reducers also offer low backlash and high ratios. Because of the small size of the drive, they are ideal for applications where space is a problem.helical gearbox

Involute gear tooth profile

Almost all gears use an involute gear tooth profile. This profile has a single curve, which means that the gear teeth do not have to be aligned closely with each other. This profile is smooth and can be manufactured easily.
Cycloid gears have a combination of epicycloid and hypocycloid curves. This makes them stronger than involute gear teeth. However, they can be more expensive to manufacture. They also have larger reduction ratios. They transmit more power than involute gears. Cycloid gears can be found in clocks.
When designing a gear, you need to consider several factors. Some of these include the number of teeth, the tooth angle and the lubrication type. Having a gear tooth that is not perfectly aligned can result in transmission error, noise and vibration.
The tooth profile of an involute gear is usually considered the best. Because of this, it is used in a wide variety of gears. Some of the most common applications for this profile are power transmission gears. However, this profile is not the best for every application.
Cycloid gears require more complex manufacturing processes than involute gear teeth. This can cause a larger tooth cost. Cycloid gears are used for less noisy applications.
Cycloid gears also transmit more power than involute gears. This can cause problems if the radii change tangentially. However, the shape is more simple than involute gears. Involute gears can handle centre sifts better.
Cycloid gears are less susceptible to transmission error. Cycloid gears have a convex surface, which makes them stronger than involute teeth. Cycloid gears also have a larger reduction ratio than involute gears. Cycloid teeth do not interfere with the mating teeth. However, they have a smaller number of teeth than involute teeth.

Rotation on the inside of the reference pitch circle of the pins

Whether a cycloidal gearbox is designed for stationary or rotating applications, the fundamental law of gearing must be observed: The ratio of angular velocities must be constant. This requires the rotation on the inside of the reference pitch circle of the pins to be constant. This is achieved through a series of cycloidal teeth, which act like tiny levers to transmit motion.
A cycloidal disc has N lobes which are rotated by three lobes per rotation around N pins. The number of lobes on a cycloidal disc is a significant factor in determining the transmission ratio.
A cycloidal disc is driven by an eccentric input shaft which is mounted to an eccentric bearing within an output shaft. As the input shaft rotates, the cycloidal disc moves around the pins of the pin disc.
The drive pin rotates at a 40 deg angle while the cycloidal disc rotates on the inside of the reference pitch circle of pins. As the drive pin rotates, it will slow the output motion. This means that the output shaft will complete only three revolutions with the input shaft, as opposed to nine revolutions with the input shaft.
The number of teeth on a cycloidal disc must be small compared to the number of surrounding pins. The disc must also be constructed with an eccentric radius. This will determine the size of the hole which will be required for the pin to fit between the pins.
When the input shaft is turned, the cycloidal disc will rotate on the inside of the reference pitch circle of roller pins. This will then transmit motion to the output shaft. The output shaft is supported by two bearings in an output housing. This design has low wear and torsional stiffness.helical gearbox

Transmission ratio

Choosing the right transmission ratio of cycloidal gearbox isn’t always easy. You might need to know the size of your gearbox before you can make an educated choice. You may also need to refer to the product catalog for guidance. For example, CZPT gearboxes have some unique ratios.
A cycloidal gear reducer is a compact and high-speed torque transmission device that reverses the direction of angular movement of the follower shaft. It consists of an eccentric cam positioned inside a cycloidal disc. Pin rollers on the follower shaft fit into matching holes in the cycloidal disc. In the process, the pins slide around the holes, in response to wobbling motion. The cycloidal disc is also capable of engaging the internal teeth of a ring-gear housing.
A cycloidal gear reducer can be used in a wide variety of applications, including industrial automation, robotics and power transmissions on boats and cranes. A cycloidal gear reducer is ideally suited for heavy duty applications with large payloads. They require specialized manufacturing processes, and are often used in equipment with precise output and high efficiency.
The cycloidal gear reducer is a relatively simple structure, but it does require some special tools. Cycloid gear reducers are also used to transmit torque, which is one of the reasons they are so popular in automation. Using a cycloidal gear reducer is a good choice for applications that require higher efficiency and lower backlash. It is also a good choice for applications where size is a concern. Cycloid gears are also a good choice for applications where high speed and high torque are required.
The transmission ratio of cycloidal gearbox is probably the most important function of a gearbox. You need to know the size of your gearbox and the type of gears it contains in order to make the right choice.

Vibration reduction

Considering the unique dynamics of a cycloidal gearbox, vibration reduction measures are required for a smooth operation. These measures can also help with the detection of faults.
A cycloidal gearbox is a gearbox with an eccentric bearing that rotates the center of the gears. It shares torque load with five outer rollers at any given time. It can be applied in many applications. It is a relatively inexpensive asset. However, if it fails, it can have significant economic impacts.
A typical input/output gearbox consists of a ring plate and two cranks mounted on the input shaft. The ring plate rotates when the input shaft rotates. There are two bearings on the output shaft.
The ring plate is a major noise source because it is not balanced. The cycloidal gear also produces noise when it meshes with the ring plate. This noise is generated by structural resonance. Several studies have been performed to solve this problem.
However, there is not much documented work on the condition monitoring of cycloidal gearboxes. In this article, we will introduce modern techniques for vibration diagnostics.
A cycloidal gearbox with a reduced reduction ratio has higher induced stresses in the cycloidal disc. In this case, the size of the output hole is larger and more material is removed from the cycloidal disc. This increase in the disc’s stresses leads to higher vibration amplitudes.
The load distribution along the width of the gear is an important design criterion. Using different gear profiles can help to optimize the transmission of torque. The contact stress of the cycloidal disc can also be investigated.
To determine the amplitude of the noise, the frequency of the gear mesh is multiplied by the shaft rate. If the RPM is relatively stable, the frequency can be used as a measure of magnitude. However, this is only accurate at close to failure.helical gearbox

Comparison with planetary gearboxes

Several differences exist between cycloidal gearboxes and planetary gearboxes. They are related to gear geometry and manufacturing processes. Among them, there are:
– The output shaft of a cycloidal gearbox has a larger torque than the input shaft. The rotational speed of the output shaft is lower than the input shaft.
– The cycloid gear disc rotates at variable velocity, while the planetary gear has a fixed speed. Consequently, the cycloid disc and output flange transmission accuracy is lower than that of the planetary gears.
– The cycloidal gearbox has a larger gripping area than the planetary gear. This is an advantage of the cycloidal gearbox in that it can handle larger loads.
– The cycloid profile has a significant impact on the quality of contact meshing between the tooth surfaces. The width of the contact ellipses increases by 90%. This is a result of the elimination of undercuts of the lobes. In this way, the contact force on the cycloid disc is decreased significantly.
– The cycloid drive has lower backlash and high torsional stiffness. This allows a cycloidal drive to be more stable against shock loads. The cycloid drive is also a compact design, which is ideally suited for applications with large transmission ratios.
– The output hub of the cycloid gearbox has movable pins and rollers. These components are attached to the ring gear in the outer gearbox. The output shaft is also turned by the planet carrier. The output hub of the cycloid system is composed of two parts: the ring gear and the output flange.
– The input shaft of a cycloidal gearbox is connected to a servomotor. The input shaft is a cylindrical element that is fixed to the planet carrier.
China 3.0V 10mm Low Noise High Ratio Small Planetary Reducer Gearbox     cycloidal gearbox ratioChina 3.0V 10mm Low Noise High Ratio Small Planetary Reducer Gearbox     cycloidal gearbox ratio
editor by czh 2023-01-22